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Sounds like needle flex could be a big part of your problem. A larger needle and a shorter stitch length will reduce flex and should help. How old is the machine? If it is a little old I would be checking for worn bushings in the needle bar. I had this happen to me with one of our APQS machines years ago with a new shipment of needles, same brand and size. The cure was to redo the timing and all was good. Let us know what you find. Nigel

Good luck to you Dawn. Thank you for all you have done over the years and for sharing your wisdom. We will miss you.

For Sale: Millie on 14 ft table with ClassiQ Intelliquilter computer and motorized advance! I'm listing for my friend's husband, she died. I believe it is a 2008. She used it for personal use only, not business. Included in the sale is Ruler Base and assorted Quilters Apothecary rulers, Micro handles, Bobbin Winder, Zippers w/ pins, Thread, Batting and quilt books. asking $16,000. Located in East Troy, Wisconsin. Buyer is responsible for take-down, transporting and setup at their location. Please Email me with questions, gayleb@elknet.net