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Jennie, the flannel is probably not the issue.  Have you tried rethreading your machine entirely?  When you changed your needle, part of your thread path could have gotten wonky, creating too much tension on the top thread, and causing it to break.

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I just quilted a queen and had no problems with So Fine on top and Bottom Line in the bobbin.  In fact, the entire quilt was made from flannel.  Did you maybe get a piece of lint in the bobbin case?  Sometimes it's very hard to see.

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